Threading
Threading is done on the studs and bolts by two methods.
1. Cut threads using cutting tool on lathe.
2. Thread rolling using rollers on thread rolling machine.
[A] Design & dimension standard:
ANSI/ASME B 16.5 For studs (length & diameter)
ANSI/ASME B 18.2.1 For thread types with details of studs & bolts
ANSI/ASME B 18.2.2 For nuts
[A] Material:
(1) CS ASTM A 193 Gr B7 For stud
ASTM A 194 Gr 24 For nut
(2) LTCS ASTM A 320 Gr L7 For stud
ASTM A 194 Gr 4 For nut
(3) LAS ASTM A 193 Gr B16 For stud
ASTM A 194 Gr 4 For nut
(4) SS ASTM A 193 Gr B8 For stud
ASTM A 194 Gr 8 For nut
Fasteners types
There are many different types of fasteners, each with its own unique purpose and applications. Here are some of the most common types of fasteners:
- Screws: Screws are among the classifications of threaded fasteners commonly used in the assembly of items that cannot otherwise be joined. They include variation in their length, the fabric material used and the fashion of the top handle part. Certain of the general categories of screws are wood screws, machine screws, Lag screws, sheet metal screws.
Screws fasteners
- Bolts: Screws also come under the category of threaded fasteners but unlike screws the head is not specifically designed to be screwed against the material which is being fastened and to exert the clamping force on the connection, a nut is required which goes along with the bolt. Available in the market are varying sizes and material types and head styles of the bolts. Some of the examples of bolts consist of; Hex Bolts, Carriage Bolts, Eye Bolts, and Lag Bolts.
Bolts fasteners
- Nuts: Nuts are a type of fitting that is screwed onto the bolts and screws and primarily serve the purpose of fastening the bolts and screws. Normally nuts are available in different sizes, material types of threads, and the kind of nuts.
Nuts fasteners
- Washers: Washers are round shaped metal discs and their function is to be placed underneath the head of a fastener so that the force that same fastener is applying on a certain material that it is holding does not dent the material or leave marks on it. In developing a washer, it can be discovered that some of the materials used in producing it are stainless steel, brass or nylon.
Washers fasteners
- Rivets: Rivets are head pin like fasteners which are used in order to fasten two or more parts of the material as permanent. Rivets are manufactured with steels, aluminum, brass and many others raw materials.
Rivets fasteners
- Anchors: These are used for fixing fasteners on to the masonry or concrete base. These anchors are made of steel, nylon or epoxy.
Anchors fasteners
Other types of fasteners include:
- Nails: These are simple fasteners that are used to join two or more pieces of wood together.
Nails fasteners
- Tapping screws: These are self-threading screws that can be used to create threads in a material that does not already have them.
Tapping screws fasteners
- Sheet metal screws: These screws are specially designed screws that are used to join sheet metal together.
Sheet metal screws fasteners
- Locking fasteners: Locking fasteners on the other hand are manufactured to reduce the tendency of the fastener to loosen itself from use. Certain general locking fastener types are lock washers, nyloc nuts, and thread lockers.
Fasteners are used across a wide variety of industries ranging from construction, manufacturing industries to automotive industries. When knowing the various categories, properties and usage of at least some among the fasteners mentioned above, it will be more than possible to select the right fastener for the right job.
Fasteners to concrete
There are some difficulties in joining of objects to concrete because concrete is a very strong and at the same time brittle material; thus, that is why in most cases special fasteners and certain technological techniques were required to have a strong connection between the concrete and the object that should be join throughout a long period of time. Here are some common types of fasteners used to anchor objects to concrete:
Concrete Screws: Tapcon screws which are concreted screws are designed to be used especially for fixing an object to concrete or bricks or blocks. These hooks for concrete are very easy to snap on and offer a very good grip with the structure.
Expansion Anchors: Before that, the wedge and sleeve PEB’s hand fit into the hole and they widened, clamping the concrete tightly. These are suitable to be used where there are increased work demands and increased traffic by people.
Drop-In Anchors: Fixed types of drop in anchors are created to be installed into concrete. A threaded rod or bolt runs through the anchor and provides it with a proper way of anchoring the structure.
Concrete Nails: These are hardened steel nails which are provided with the characteristic of a shaft with flutes. They are inserted by hammering them into the concrete or by shooting them into the concrete depending on the size in the use of a hammer or nail gun respectively. They are ideal for applications that may not be very demanding.
Plastic Anchors: They are applied by fixing a screw threaded plastic anchor into bored holes containing concrete. Mime type screws are lastly screwed on the anchor in a manner that locks it with the structure firmly. These are fit for use in situations that one only intends to load a little weight or where a small load only is being loaded.
Chemical Anchors: Chemical anchors make use of an epoxy or a resin whereby the fastener is created on to the concrete wall. That uses a lot of electrical power and is appropriate for massive lots as well as crucial usage; notwithstanding, their installation needs a lot of consideration.
Screw Anchors: Screw anchors are available still in a vastly larger number than concrete screws even though the latter is designed to carry much lower loads. It takes less time to be applied and once it has been applied, it could form a stronger bond with the surfaces and at the same time, it is easier to scratch/mar.
Concrete Bolts: Consequently concrete bolts of course are in the heavy duty type and of course have a threaded end but have to be screwed in a pre-drilled hole in the concrete. Where there is a need to secure large quantities of material that are voluminous or bulky such as assets, equipment or machines, they can rather be implemented easily.
Concrete Anchors with Hooks: On the upper extremity, they have hooks or loops by which they can be hooked to an item like the pipes or conduits.
Threaded Inserts: Threaded inserts are employed on concrete with an intention of achieving probability of perhaps fashioning a threaded hole that would adequately accommodate a bolt or arguably a threaded bar. They are mostly applied to structures and it can majorly be divided into two categories which are known as;
When using fasteners to attach objects to concrete, it's crucial to follow these general steps:These are the following guidelines if a fix an item to concrete by means of the fastener:
Drill Holes: Now when using the Concrete surface it is recommended to use the Hammering Drill and quality Masonry Drill Bit. In an ideal physical world if a certain specific nut and bolt is to be screwed, then of course, there should be another hole of the diameter similar to that of the required nut and bolt.
Clean Holes: After drilling the holes wash it by knocking off the dust or any matter that may be in the drilled holes with a brush or air compressed.
Insert Fastener: Position the fastener in what must be done again verification that the tip of the fastener is leveled with the surface.
Tighten: While fixing this kind of fastener, especially the screw type of fastener, one has to use a screwdriver to tighten the fastener while on the nut or bolt type of fastener one has to use a wrench or a hammer.
Check Tightness: Tighten the fastener until it is home and secure, but do not over torque the fastener because many of them either weaken the concrete or the fastener.
Attach Object: Last of all, fasten the object onto the fastener with the right kind of fitting; screws, nuts, etc.
This must be done with the manufacturer’s guideline, and adhering to standard safety measures, when placing concrete fasteners. Hence, the type of fastener to be used shall, in essence, take various criteria consisting of weight of the object to be anchored or to be attached, type of object as well as concrete and other characteristics that the given project and so on may require.
Fasteners for sheet metal
There are many different types of fasteners that can be used for sheet metal. Some of the most common types include:
- Sheet metal screws: Exactly as it has been mentioned, that sheet metal screws are sort of screws that have been specifically used for joining the sheet metal. It has a sharp tip through which it can penetrate into the sheet metal since they are used on cars , and it has a threaded shank that can be screwed in, and locked in place. Sheet metal screws can be bought in different sizes, composition, and forms of head.
Sheet metal screws fasteners
- Self-tapping screws: Self tapping screws are those which are used to provide tapped threads in the material where there are no pre-existing tapped threads. This makes them suitable for use on sheet metal since it is normally very thin and has a Soft structure. There are finishes, sizes, screw material and head shapes when it comes to self-tapping screws.
Self-tapping screws fasteners
- Rivet nuts: Rivet nuts are Captive fasteners that are used for sheet metal to sheet metal joining. They are placed loosely in a hole already drilled on the sheet metal, and then are expanded with the help of a rivet gun. Rivet nuts comes in various size and material.
Rivet nuts fasteners
- Pop rivets: One more of the conventional blind fasteners is the pop rivet which helps in joining one sheet metal to another. They are inserted on a hole that has been created on the sheet metal and in employing a rifle which is known as the rivet gun, it squeezes the flange. Pop rivets are produced in various sizes and types of material and therefore it would be possible to choose the required one.
Pop rivets fasteners
- Blind rivets: Pop rivets are like the blind rivets and the only difference is that it has a share that is stronger than the rest of the types of rivets. There are blind rivets of different sizes and kinds of material they are made from.
Blind rivets fasteners
Other types of fasteners that can be used for sheet metal include:
- Self-drilling screws: It is an inserted fastener that comes with a drill bit threaded on the tip to drill and fasten the sheet metal simultaneously. There are different varieties of self-drilling screws concerning size, material, as well as kind of head they possess.
Self-drilling screws fasteners
- Sheet metal nails: Sheet metal nails can therefore be defined as the kind of nails that are used specifically on sheet metals. They have a sharp end for the purpose of penetrating the sheet metal and on the other end, they lack a pointed end hence they do not pull through the sheet metal. Hollywood nails come in different sizes and are made from steel on most occasions.
Sheet metal nails fasteners
- Locking fasteners: Preventive fasteners are those fasteners which do not allow the fastener to come loose over some period of time. There are several regular locks used in sheet metal such as lock washers, Nyloc nuts, and the threadlockers.
The choice of fasteners for a specific sheet metal working will also depend on the thickness of the sheet metal to be used, the loads to be applied to the joints and the type of appearance desired.
why are oils and grease used in machinery
Lubricants in various forms include oil that can be in the form of grease and they are significant in the crucial areas of machinery; primarily concerning their roles in lubrication and protection. It is crucial to ensure that these substances help to ensure the right working, long-life and efficiency of the corresponding moving parts of a certain device or mechanism. Here are some key reasons why oils and greases are used in machinery:
Lubrication: One of the categories of the lubricants is oils and greases and they have a function of reducing the friction between the contacting surfaces that includes gears, bearings and shafts. This reduces the usage of these parts and thus reduces the heat generated within the gear train, lengthening its life cycle.
Friction Reduction: Other than the above stated truer bearing, it should be noted that lubricants help to promote energy saving within machinery. Lower friction enables reduced heat loss and increases the angles at statuary capacities of conductor making it easier to transport and use less power.
Heat Dissipation: The lube, within this framework of oils and greases, is capable of handling heat and moving it from areas it is undesirable such as areas that are bound to experience high temperatures due to the rotatory nature of machines. This serves to reduce cases of heating up and break down or deformation of parts: a situation that leads to machinery breakdowns.
Corrosion Prevention: Protection of metal against moisture and oxygen is provided by anti-rust films developed on metal surfaces by lubricants. This minimizes rusting that is quite common in areas that are exposed to weather elements and high humidities.
Sealing: Greases which are thicker than the oils can in fact act as seals. It includes some forms of matter that are damaging to the inner parts of a device and which, therefore, may not be allowed in.
Load Distribution: With the help of lubricants, loads can be spread in better ways and hence the stress evolved in a special area does not bear a big impact on the component.
Noise Reduction: It will also mean that friction between machines or between their individual components will be reduced hence resulting in a noiseless workplace.
Enhanced Performance: Through increasing the speed and efficiency, lubrication of the desired equipment is able to work as intended.
Maintenance: Use and renewing of lubricants is among the most important and primal techniques of machinery management. It helps in controlling such issues as wear and tear, alignment or the existence of contaminants that can otherwise lead to a failure.
Extended Service Life: Through the application of lubber one can be able to delay the time when that particular machinery will be overhauled or when the parts will be replaced therefore reducing extra time as well as cost.
Specialized Applications: Sometimes, the required type of lubricant must be used depending on the conditions at which equipment will operate as well as high temperature or high pressure or for the equipment to meet specific environmental requirements.
Hydraulic Systems: Hydraulic equipment employs hydraulic fluid or fluid similar to oil, which conveys power and controls some of the items such as cylinders and valves of hydraulic equipment.
It must be noted here that the type of a lubricant whether in oil or grease, in addition to the formulation is dependent on the type of the machinery, operating conditions and the specific recommended suggestion of the manufacturer. Also, some procedural activities like greasing and oiling of the used machines are supposed to be occasionally observed in order to improve their efficiency and safety.
How fasteners work
Fasteners apply force in a way that brings into contact two or more particles of material with a mechanical interlock being formed. This bond is produced by the juncture of the fastener and the materials that it is holding on. In essence, the more a fastener is tightened, the more amount of friction and the better pull out strength will be obtained.
There are two main types of fasteners: On the basis of application, the two products largely identified are: Self tapping screws or self drilling screws and Studs. Screws and bolts are examples of threaded fasteners that use a threaded shank that goes through a pre-tapped hole in the material to be fastened. When the fastener is closed the thread meshes and forms a strong connection or joint interface.
The non countersunk fasteners include rivets and pop rivets which are used to join at least two or more pieces of materials without the requirement of a pilot hole on the back side of the material. They are screwed into a pre-made hole and then expanded or crimped to lock the place; they are also blind fasteners.
All the above types of fasteners accomplish their work slightly differently, but there is a common feature, they apply friction between the fastener and the materials to be fastened to achieve positive hold.
Here is a more detailed explanation of how some of the most common types of fasteners work:
- Screws: Screws function by cutting a thread within the material that is being fastened in this case wood. The two parts being screw and the hole, as the screw is tightened the threads interlock and hold tightly. The materials are also pressed against one another when the screw is being tightened and this also contributes to the provision of a bonding force between the two.
- Bolts: Bolts are similar to screws in their mechanism of operation; however, bolts need a nut to be tightened against them to create a joint. The nut tightens or establishes pressure onto the bolt that raises the friction that is between the bolt as well as the material it is clamping.
- Rivets: Rivet is a blind fastener which is used to fasten two or more articles of material where there is no requirement of drilling a pilot hole through the back of the material. Rivets are bought and slipped through a hole already bored through the two pieces to be joined then hammered with a rivet gun. This expansion also binds the two pieces of the material together causing a permanent union.
- Pop rivets: Pop rivets are another kind of blind fastener that is employed in joining two or even more pieces of material, without the use of a pilot hole through the other side of the material. Pop rivets are used by first making a hole on the material to be joined and then, the rivet is installed with the help of a rivet gun. This crimping results in a joint that permanently joins the two pieces of material.
Fasteners are required in a wide variety of industries, these include construction, manufacturing and automobile industries. Thus, it is possible to know how fasteners operate and identify the most suitable ones for particular circumstances.
What are fasteners
Fasteners are described as mechanically used on assorted objects with the aim of joining the said objects in a certain way. The application of fasteners is diverse and can be put into the most basic stage of providing a link between two and more things and the most complicated means of linking the said object together. These are a core product that is found all over the world being used across the various industries such as construction, manufacturing, automotive, aerospace and so on. Using fasteners, the most priority of most applications is primarily met mainly because it fulfills the requirement of bringing regular connection of parts. Every kind of fastener is available and they are created with certain properties and they are for certain applications and with respect to conditions. Here are some common types of fasteners:
Bolts: Bolts are of the category of fasteners that has a head on one end and then a thin cylindrical part with helical grooves on the other. They are used along with nuts to join interconnection in several systems and mechanisms. Hex structural bolts, carriage bolts and eye bolts are types of bolts that are frequently utilized in construction businesses.
Nuts: Nuts are in most occasions hexagonal or square formed and also contain internal threads that have similarities with the external threads on bolts. When attached to a bolt they create a threaded means of fixing two components together by screwing the coupler onto the head of the bolt.
Screws: Screws are intermittent fasteners that do not have a nut of their kind to aid in their functioning effectively. These are used to make a threaded connection either by screwing them inside a pre-threaded hole on the material or. Some of them are wood screws, machine screws and self tapping screws.
Washers: Washers are round thin plates usually a smaller diameter than the nut with a small hole right thru it or relieved in the center for a ring. They are located at bases of columns and dialogue with nuts and bolts so as to be able to share loads and, consequently, shield the material from destruction. There are different types of washers including; flat washer, lock washer and spring washer.
Rivets: Rivets are open ended fasteners that are permanently used to join two or more materials together. They are of the shape of a metallic bar with one of the poles having threads like that of a screw. Rivets are almost similar to bolts or screws or welds/solder but are useful where welding/soldering is not possible.
Nails: It is a kind of sharp finished remedy used to screw materials like woods, metal or plastic with each other. The types of nails are: There are construction sizes and; common Head, Finish Head and Roofing Head nails.
Anchors: Anchors are fixes which are used for suspending substance directly on to the concrete, brick or other masonry goods. Some of them are the expansion anchors, screw anchors and the wedge anchors.
Clips and Clamps: This category of fasteners is intended to connect two parts or contain tubes, wires or cables as is the case of hoses, wires and cables. Hose clamps, cable ties, spring clips, among others are some of the types of automatic wire connectors that can be named.
Pins and Keys: Pin and key are used to lock the rotating components for instance gears and pulleys to the shafts. They limit displacement of one part in relation to the other. Since they are available in two basic types are the dowel pins and taper pins.
Buckles and Latches: Belting and strap buckles and some clothes and bag closures are in buckles and latches. They can be made flexible and relatively safer in respect of one another.
Thus, each type of connector is better fitted for some specific situation, the materials being joined, the required force; the way it will be used and the environment. It is used while choosing the right type of fastener and while applying the fastener that will create a steady and safe connection for producing a long lasting result.
Fasteners and allied products
Fasteners Together with allied products are a large class of products that are aimed at the joining of two or more pieces of material. This group consists of diverse products like screws, bolts, nuts, washers, rivets, anchors, as well as any other specialized fasteners. Allied products are products which are used in conjunction with fasteners and include; gaskets, sealants, and lubricates among others.
Fasteners and allied products are used in many different industries such as construction fields, manufacturing fields, and automobile industries, aircraft industries, and electronic industries. They are vital for constructing and maintaining structures and different products, involving from structures and bridges to cars and airplanes.
Here are some examples of fasteners and allied products:
- Screws: Screws can be described as threaded fasteners that are majorly used on the joining of at least two or more materials together. Screws come in a variety of sizes, material, and the heads also come in various types.
- Bolts: Bolts are also classified as threaded fasteners for the reason that they also own threaded spirals; nonetheless, it is tightened against a nut to make the joint. Size of bolts, types of material of bolts and even the head of bolts are some of the factors of bolts.
- Nuts: Nuts can be described as a type of mechanical fastener that slips over and is secured to the bolt and screws in order to fasten or join a material. A number of nuts exist in the market and they differ in size, and not only that, their manufacture is not restricted to metal only, and also their threading models are equally distinguishable.
- Washers: The definition about washer specifically and clearly is that washer is flat discs which are employed to distribute the forces from the applied fastener and to shield the latter from the material it is used to hold. There are a number of types of washers out there: types which are steel, brass and nylon sort.
- Rivets: This information defines rivets as fasteners that have excellent through permanent connection of two or more parts of the material. Rivet materials include steel, aluminum and brass while in some special situations, it changes to copper.
- Anchors: These are used to fix the fasteners to the masonry or the concrete walls in the right way properly. There is steel anchor, nylon anchor, and epoxy anchor.
- Gaskets: sewing for Europeans LJUSDAL castors are used in seams for two or more pieces of material. Some of the gaskets may be of rubber, silicone or metal like types, this will depend with the working conditions of the area in question.
- Sealants: Sealants are those products used for putting a water barrier or an air barrier between at least two members of a material. A sealant is an adhesive that is commonly used for bonding concrete since it creates a rubber-like surface once applied. Some of the materials which are used in the making of sealants include silicone, polyurethane and epoxy.
- Lubricants: Greases are employed to reduce friction between two or more bodies which are in contact and in a state of planned movement with regard to one another at a given time. Lubricants are of many types and are prepared from the following; oil, grease, graphite among others.
Fasteners and allied products are used in almost all the industries in the world hence they serve a very useful purpose. With this knowledge on the respective classifications of fasteners and allied products, it will be possible to select the right product.
Standards for fasteners
Fasteners employed in different sectors are generally directed by standards with regard to specifications that will determine the quality, performance as well as compatibility concerning individual functions they are going to serve. These are issued by organizations and authorities as the recommended specifications for designing, making, and testing fasteners. Some of the most widely recognized standards for fasteners include:
ISO (International Organization for Standardization):
- ISO 898: Covers the mechanical properties of bolts, screws, and studs made of carbon steel and alloy steel.
- ISO 4014 and ISO 4017: Specify dimensions and technical requirements for hexagon head bolts and screws.
ASTM International (formerly known as the American Society for Testing and Materials):
- ASTM A193: Standard specification for alloy-steel and stainless steel bolting materials for high-temperature service.
- ASTM A325: Standard specification for structural bolts, steel, heat-treated, 120/105 ksi minimum tensile strength.
- ASTM F593: Standard specification for stainless steel bolts, hex cap screws, and studs.
DIN (Deutsches Institut für Normung):
- DIN 931 and DIN 933: Cover metric hexagon head bolts with partial threads.
- DIN 125: Standard for flat washers.
ANSI (American National Standards Institute):
- ANSI B18.2.1: Covers square, hex, heavy hex, and askew head bolts and screws.
- ANSI B18.6.3: Standard for machine screws and machine screw nuts.
BS (British Standards):
- BS 3692: Specification for bolts, screws, and studs with specified property classes—Metric series.
- BS 4320: Standard for flat washers for bolts, screws, and nuts.
JIS (Japanese Industrial Standards):
- JIS B 1180: Covers hexagon head bolts.
- JIS B 1186: Standard for flat washers.
ASME (American Society of Mechanical Engineers):
- ASME B18.2: Covers the dimensional standards for bolts, screws, and nuts.
- ASME B18.16.6: Standard for prevailing torque lock nuts (elastic stop nuts).
EN (European Norms):
- EN 14399: Specifies high-strength structural bolting assemblies for preloading.
- EN 24014: Standard for hexagon nuts, style 1.
IFI (Industrial Fasteners Institute):
- IFI 111: Standard for high-strength structural bolts, nuts, and washers.
- IFI 145: Standard for carbon steel hex cap screws.
MIL (Military Standards):
- MIL-DTL-1222: Covers bolts and screws, hexagon, external wrenching, fine threads.
- MIL-N-25027: Standard for nuts, self-locking, plate, two-lug, floating, reduced series.
They have applied to a spectrum of bolts, screws, nuts, washer and other similar kinds of fasteners. When there are stipulations with regards to a certain standard it is advisable to engage the said standard when selecting fasteners of appropriate sizes, material, tensile strength and every other aspect that pertains to the intended application. By following these standards minimizes the risks connected with fasteners and their application in various fields.
Designing for fastening will have
Designing for fastening involves considering various factors and principles to create secure and reliable connections between components or structures using fasteners. Whether you're designing a product, building, or machine, here are some key aspects to consider:
Material Selection:
- Make sure the materials utilized for the parts to be joined and the fasteners are equivalent concerning strength, corrosion, and thermal conductivity.
Load and Stress Analysis:
- Decide on the kind and amount of loads of tension, compression or shear that are likely to be experienced by the fasteners. Carry out stress analysis to determine the correct size and rating of the fasteners so that they adequately support the loads.
Environmental Factors:
- Acquire fasteners that are suitable to the condition under which the operating environment will be with regard to temperature, humidity, and chemical.
Assembly Process:
- Design for quick assemble and disassemble, and additionally, if a screw is located deep in a given part, it should be possible to reach it easily and also to turn it. As an advice, the sizes and fastening techniques should be standardized in order to make it easier to make corrections if needed.
Thread Type and Engagement:
- Selection of the most suitable thread type is very important and should include metric or unified or ACME and so on and ensure that enough engagement of the thread is provided in order not to strip or loosen.
Tightening Torque:
- Ensure that the theoretical value of the tightening torque to be used on each fastener is correctly determined to produce the specified clamping force. This calls for determining aspects such as the extra thread friction and the extent of thread lubrication.
Clearance and Tolerance:
- Justify the overall clearances and tolerances of the design parts in respect to the dimensions and their manufacturing tolerances of the fasteners.
Threaded Fastener Types:
- Choose the proper class of the threaded fastener, bolt or screw and proper head style, hexagon, Phillips or other depending on the accessibility conditions, the required torque and the appearance of the fastener.
Washers and Locking Devices:
- Include washers in the load to help prevent damaging the surface of the part being assembled. Excel Lock washer is another method that can be used to lock the particular fasteners thus preventing them from loosening.
Preventing Galvanic Corrosion:
- Hex nuts with black oxide or blue-vanadium three treatments, or nuts plated with alloy coatings of compatible galvanic potential, will not create galvanic corrosion.
Safety and Regulations:
- Uphold the various safety measures that may be pertinent to your kind of business or usage.
Testing and Prototyping:
- Carry out a number of tests and create prototypes to determine the effectiveness of the fastening design and possible flaws that need to be amped up on before full manufacture.
Cost and Manufacturing:
- Regarding cost factors the chosen fastening method should have appropriate material and labor cost and everybody should prefer fasteners that provide good results and are less expensive.
Serviceability and Maintenance:
- Convenience of access and easy maintenance of access in case of fasteners that would require replacement or adjustment without removing a lot of fasteners.
Joint Design:
- Ensure that in load bearing joints, shims spacers or gaskets are correctly positioned to ensure that the fasteners are in the right positions and that loading is properly distributed.
Failure Analysis:
- Come up with flowchart in failure analysis and maintenance procedures that need to be followed to facilitate the detection of failed fasteners.
Designing for fastening is a critical aspect of product and structural design, as the integrity of connections depends on the thoughtful consideration of these factors. Collaboration between design engineers, material experts, and fastener specialists is often necessary to achieve optimal results.
Designing for fastening will have the following benefits:
- Improved strength and durability: When one requires to use parts where there is much needed to have good and perfect fitted joints between the different parts of material then the fasteners can as well be used and they will provide the needed joints. This is so because fasteners form a mechanical fastening system, which always has a manner in which it can help in eradicating factors such as vibration or shock as a potential threat to the joint developed.
- Reduced weight: In the recent past, bolts and screws can be used where thin material is required to be fixed to another thin material and this will assist in the reduction of the weight which is incorporated in the product. This is especially valid where the board will be integrated in the design of a product like aircrafts and automobiles among others.
- Increased flexibility: These fasteners are used to make joints with the possibility of disconnecting and reconnecting the joint any time, any where. This is especially relevant if it refers to often requiring service, or products that come with availability for repair due to some defect.
- Improved aesthetics: Proper uses of fasteners comprise of the construction of joints that have been intended to catch attention in constructions. This is a very sensitive area that may be very vital for specially the normally aesthetic items especially those used in the houses like the furniture and various appliances.
Besides, these are the advantages of designing for fastening Moreover, if designing for fastening, the other minuses are possible to avoid, and manufacture will be easier. With the help of the following segments under this factor one is in a position to design fastened products that have considerable strength, durability, light weight and ease of manufacturability by properly selecting and installing the type of fasteners to be used.
Here are some specific examples of how designing for fastening can improve a product:
- Automotive: Bolt or screws are utilized to assemble automobile body panels hence the name fasteners. Through the proper selection of the fasteners and the design of the joints, engineers are able to form a rigid and sturdy body while at the same time being light.
- Aircraft: Bolts, screws, nuts, rivets etc are used to fasten the parts of an aircraft to another. Reducing weight additionally gives the airplane the ability to lift more people and equipment, hence the manner in which the fasteners and the joints of the aircraft can be selected and designed plays a critical role in the determination of the overall capability of an airplane by a professional engineer.
- Construction: Connectors are those which help in joining the different members of a building. To assemble the structure the engineers can apply the design of fasteners and the joints to design a strong resistance to earthquakes and all the forces necessary for a building.
Consequently, the design aimed at fastening can also provide a range of advantages such as the enhancement of strength, decreased weight, establish the ability to flex, better looking, the decrease of costs and enhanced manufacturability.
Fasteners design
Concerning fastener design, it can be noted that it occupies a certain position in mechanical engineering since it has an impact on strength and safety of mechanical structure. Fastener material, fastener size, and the number of fasteners help in making a decision that is profitable to offer assurance to the mechanical structure for the loads and stress it will experience in its operation. These are strength, temperature, corrosion resistance, vibration resistance and fatigue resistance, when installing fasteners.
In the same way, there is a manual prepared by NASA for design engineers where various subjects as material of the fastener, plating, lubricant, corrosion, locking means, washers, inserts, types and classes of threads, and fastener torque.
One of the categories of fastener designs are the self clinching fasteners. Nuts, studs, pins, stand offs, and blind fasteners can be designed as self clinching. There are advantages that come with the use of surface mount fasteners for instance; assembly time is relatively short, there is less scrap and very little board damage.
Fastenal posted an article on the Internet about the bolted joint design containing useful information regarding several aspects. The first lesson to learn is that none of the fastener’s materials are appropriate for every application. In fact, strength, temperature, corrosion, vibration, and fatigue are some of the aspects that an engineer needs to consider when selecting a correct material for fasteners among numerous factors.